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Document Number:321323-001
Intel® Xeon® Processor 5500 Series
Thermal/Mechanical Design Guide
March 2009
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1 2 3 4 5 6 ... 97 98

Inhaltsverzeichnis

Seite 1 - March 2009

Document Number:321323-001Intel® Xeon® Processor 5500 SeriesThermal/Mechanical Design GuideMarch 2009

Seite 2

Introduction10 Thermal/Mechanical Design Guide1.1 ReferencesMaterial and concepts available in the following documents may be beneficial when reading

Seite 3 - Contents

Thermal/Mechanical Design Guide 11Introduction§TCONTROLTCONTROL is a static value below TCC activation used as a trigger point for fan speed control.

Seite 4

Introduction12 Thermal/Mechanical Design Guide

Seite 5

Thermal/Mechanical Design Guide 13LGA1366 Socket2 LGA1366 SocketThis chapter describes a surface mount, LGA (Land Grid Array) socket intended for proc

Seite 6

LGA1366 Socket14 Thermal/Mechanical Design GuideFigure 2-2. LGA1366 Socket Contact Numbering (Top View of Socket) 31 29 27 25 23 21 19 1

Seite 7 - Revision History

Thermal/Mechanical Design Guide 15LGA1366 Socket2.1 Board LayoutThe land pattern for the LGA1366 socket is 40 mils X 40 mils (X by Y), and the pad siz

Seite 8

LGA1366 Socket16 Thermal/Mechanical Design Guide2.2 Attachment to MotherboardThe socket is attached to the motherboard by 1366 solder balls. There are

Seite 9 - 1 Introduction

Thermal/Mechanical Design Guide 17LGA1366 SocketThe co-planarity (profile) and true position requirements are defined in Appendix C.2.3.3 ContactsBase

Seite 10 - 1.2 Definition of Terms

LGA1366 Socket18 Thermal/Mechanical Design Guide2.4 Package Installation / RemovalAs indicated in Figure 2-6, access is provided to facilitate manual

Seite 11

Thermal/Mechanical Design Guide 19LGA1366 Socket2.5 DurabilityThe socket must withstand 30 cycles of processor insertion and removal. The max chain co

Seite 12 - Introduction

2 Thermal/Mechanical Design GuideINFORMATION IN THIS DOCUMENT IS PROVIDED IN CONNECTION WITH INTEL® PRODUCTS. NO LICENSE, EXPRESS OR IMPLIED, BY ESTOP

Seite 13 - 2 LGA1366 Socket

LGA1366 Socket20 Thermal/Mechanical Design Guide2.9 LGA1366 Socket NCTF Solder JointsIntel has defined selected solder joints of the socket as non-cri

Seite 14 - LGA1366 Socket

Thermal/Mechanical Design Guide 21Independent Loading Mechanism (ILM)3 Independent Loading Mechanism (ILM)The Independent Loading Mechanism (ILM) prov

Seite 15 - 2.1 Board Layout

Independent Loading Mechanism (ILM)22 Thermal/Mechanical Design Guide3.1.2 ILM Back Plate Design OverviewThe unified back plate for 2-socket server an

Seite 16 - 2.3 Socket Components

Thermal/Mechanical Design Guide 23Independent Loading Mechanism (ILM)3.2 Assembly of ILM to a MotherboardThe ILM design allows a bottoms up assembly o

Seite 17 - 2.3.4 Pick and Place Cover

Independent Loading Mechanism (ILM)24 Thermal/Mechanical Design Guide.Figure 3-3. ILM AssemblyStep 1: With socket body reflowed on board, and back pla

Seite 18

Thermal/Mechanical Design Guide 25Independent Loading Mechanism (ILM)As indicated in Figure 3-4, socket protrusion and ILM key features prevent 180-de

Seite 19 - 2.8 Socket Size

Independent Loading Mechanism (ILM)26 Thermal/Mechanical Design Guide

Seite 20

Thermal/Mechanical Design Guide 27LGA1366 Socket and ILM Electrical, Mechanical, and Environmental Specifications4 LGA1366 Socket and ILM Electrical,

Seite 21 - 3 Independent Loading

LGA1366 Socket and ILM Electrical, Mechanical, and Environmental Specifications28 Thermal/Mechanical Design Guide4.4 Loading SpecificationsThe socket

Seite 22

Thermal/Mechanical Design Guide 29LGA1366 Socket and ILM Electrical, Mechanical, and Environmental Specifications4.6 Environmental RequirementsDesign,

Seite 23 - Threaded nuts

Thermal/Mechanical Design Guide 3Contents1Introduction...

Seite 24 - Figure 3-3. ILM Assembly

LGA1366 Socket and ILM Electrical, Mechanical, and Environmental Specifications30 Thermal/Mechanical Design GuideA detailed description of this method

Seite 25 - Protrusion

Thermal/Mechanical Design Guide 31Thermal Solutions5 Thermal SolutionsThis section describes a 1U reference heatsink, design targets for 2U and Tower

Seite 26

Thermal Solutions32 Thermal/Mechanical Design GuideFor 1U reference heatsink, see Appendix B for detailed drawings. Table 5-1 specifies ΨCA and pressu

Seite 27 - 4 LGA1366 Socket and ILM

Thermal/Mechanical Design Guide 33Thermal Solutions5.1.1 25.5 mm Tall HeatsinkFor the 25.5 mm tall heatsink, Table 5-2 provides guidance regarding per

Seite 28 - 4.5 Electrical Requirements

Thermal Solutions34 Thermal/Mechanical Design Guide5.2 Heat Pipe ConsiderationsFigure 5-2 shows the orientation and position of the TTV die. The TTV d

Seite 29

Thermal/Mechanical Design Guide 35Thermal Solutions5.3 AssemblyThe assembly process for the 1U reference heatsink begins with application of Honeywell

Seite 30

Thermal Solutions36 Thermal/Mechanical Design Guide5.3.1 Thermal Interface Material (TIM)TIM should be verified to be within its recommended shelf lif

Seite 31 - 5 Thermal Solutions

Thermal/Mechanical Design Guide 37Thermal Solutions5.5.2 Dual Thermal ProfileProcessors that offer dual thermal profile are specified in the appropria

Seite 32 - Thermal Solutions

Thermal Solutions38 Thermal/Mechanical Design GuideCompliance to Profile A ensures that no measurable performance loss will occur due to TCC activatio

Seite 33 - 5.1.1 25.5 mm Tall Heatsink

Thermal/Mechanical Design Guide 39Thermal Solutions5.6.1 Fan Speed ControlThere are many ways to implement fan speed control. Using processor ambient

Seite 34 - 5.2 Heat Pipe Considerations

4 Thermal/Mechanical Design Guide6 Quality and Reliability Requirements ...436.1

Seite 35 - 5.3 Assembly

Thermal Solutions40 Thermal/Mechanical Design Guide5.6.2 PECI Averaging and Catastrophic Thermal ManagementBy averaging DTS over PECI, thermal solutio

Seite 36 - 5.5 Thermal Design

Thermal/Mechanical Design Guide 41Thermal Solutionscompliance by ensuring that the processor Tcase value, as measured on the TTV, does not exceed Tcas

Seite 37 - 5.5.2 Dual Thermal Profile

Thermal Solutions42 Thermal/Mechanical Design Guide

Seite 38 - 5.6 Thermal Features

Thermal/Mechanical Design Guide 43Quality and Reliability Requirements6 Quality and Reliability Requirements6.1 Test ConditionsThe Test Conditions pro

Seite 39 - Guidance

Quality and Reliability Requirements44 Thermal/Mechanical Design Guide8) Thermal PerformanceUsing 1U heatsink and 1U airflow from Table 5-1:1) TTV @ 9

Seite 40 - 5.7 Thermal Guidance

Thermal/Mechanical Design Guide 45Quality and Reliability Requirements6.2 Intel Reference Component ValidationIntel tests reference components both in

Seite 41

Quality and Reliability Requirements46 Thermal/Mechanical Design Guide2. Heatsink remains seated and its bottom remains mated flat against the IHS sur

Seite 42

Thermal/Mechanical Design Guide 47Component SuppliersA Component SuppliersVarious suppliers have developed support components for processors in the In

Seite 43 - 6 Quality and Reliability

Component Suppliers48 Thermal/Mechanical Design GuideA.1.3 Alternative Thermal SolutionThe alternative thermal solutions are preliminary and are not v

Seite 44

Thermal/Mechanical Design Guide 49Component SuppliersA.1.4 Socket and ILM ComponentsThe LGA1366 Socket and ILM Components are described in Chapter 2 a

Seite 45 - 6.2.2 Post-Test Pass Criteria

Thermal/Mechanical Design Guide 5B-7 1U Reference Heatsink Fin and Base (Sheet 1 of 2) ...58B-8 1U

Seite 46

Component Suppliers50 Thermal/Mechanical Design Guide

Seite 47 - A Component Suppliers

Thermal/Mechanical Design Guide 51Mechanical DrawingsB Mechanical DrawingsTable B-1. Mechanical Drawing ListDescription FigureBoard Keepin / Keepout Z

Seite 48

Mechanical Drawings52 Thermal/Mechanical Design GuideFigure B-1. Board Keepin / Keepout Zones (Sheet 1 of 4)1345678BCDA12345678BCDA2200 MISSION COLLE

Seite 49 - Supplier Contact Info

Thermal/Mechanical Design Guide 53Mechanical DrawingsFigure B-2. Board Keepin / Keepout Zones (Sheet 2 of 4)1345678BCDA12345678BCDA2200 MISSION COLLE

Seite 50 - Component Suppliers

Mechanical Drawings54 Thermal/Mechanical Design GuideFigure B-3. Board Keepin / Keepout Zones (Sheet 3 of 4)1345678BCDA12345678BCDA2200 MISSION COLLE

Seite 51 - B Mechanical Drawings

Thermal/Mechanical Design Guide 55Mechanical DrawingsFigure B-4. Board Keepin / Keepout Zones (Sheet 4 of 4)1345678BCDA12345678BCDA2200 MISSION COLLE

Seite 52 - Mechanical Drawings

Mechanical Drawings56 Thermal/Mechanical Design GuideFigure B-5. 1U Reference Heatsink Assembly (Sheet 1 of 2)

Seite 53

Thermal/Mechanical Design Guide 57Mechanical DrawingsFigure B-6. 1U Reference Heatsink Assembly (Sheet 2 of 2)

Seite 54 - LEGEND, THIS SHEET ONLY

Mechanical Drawings58 Thermal/Mechanical Design GuideFigure B-7. 1U Reference Heatsink Fin and Base (Sheet 1 of 2)

Seite 55 - PRIMARY SIDE

Thermal/Mechanical Design Guide 59Mechanical DrawingsFigure B-8. 1U Reference Heatsink Fin and Base (Sheet 2 of 2)

Seite 56

6 Thermal/Mechanical Design GuideTables1-1 Reference Documents ...

Seite 57

Mechanical Drawings60 Thermal/Mechanical Design GuideFigure B-9. Heatsink Shoulder Screw (1U, 2U and Tower)1345678BCDA12345678BCDAAAD89880 1 03DWG. N

Seite 58

Thermal/Mechanical Design Guide 61Mechanical DrawingsFigure B-10. Heatsink Compression Spring (1U, 2U and Tower)

Seite 59

Mechanical Drawings62 Thermal/Mechanical Design GuideFigure B-11. Heatsink Retaining Ring (1U, 2U and Tower)

Seite 60 - SCREW, SHOULDER, M3 X 0.5

Thermal/Mechanical Design Guide 63Mechanical DrawingsFigure B-12. Heatsink Load Cup (1U, 2U and Tower)

Seite 61

Mechanical Drawings64 Thermal/Mechanical Design GuideFigure B-13. 2U Collaborative Heatsink Assembly (Sheet 1 of 2)

Seite 62

Thermal/Mechanical Design Guide 65Mechanical DrawingsFigure B-14. 2U Collaborative Heatsink Assembly (Sheet 2 of 2)

Seite 63

Mechanical Drawings66 Thermal/Mechanical Design GuideFigure B-15. 2U Collaborative Heatsink Volumetric (Sheet 1 of 2)

Seite 64

Thermal/Mechanical Design Guide 67Mechanical DrawingsFigure B-16. 2U Collaborative Heatsink Volumetric (Sheet 2 of 2)

Seite 65

Mechanical Drawings68 Thermal/Mechanical Design GuideFigure B-17. Tower Collaborative Heatsink Assembly (Sheet 1 of 2)

Seite 66

Thermal/Mechanical Design Guide 69Mechanical DrawingsFigure B-18. Tower Collaborative Heatsink Assembly (Sheet 2 of 2)

Seite 67

Thermal/Mechanical Design Guide 7Revision History§Document Number Revision Number Description Revision Date321323 001 Public Release March 2009

Seite 68

Mechanical Drawings70 Thermal/Mechanical Design GuideFigure B-19. Tower Collaborative Heatsink Volumetric (Sheet 1 of 2)

Seite 69

Thermal/Mechanical Design Guide 71Mechanical DrawingsFigure B-20. Tower Collaborative Heatsink Volumetric (Sheet 2 of 2)

Seite 70

Mechanical Drawings72 Thermal/Mechanical Design GuideFigure B-21. 1U Reference Heatsink Assembly with TIM (Sheet 1 of 2)1345678BCDA12345678BCDA2200 MI

Seite 71

Thermal/Mechanical Design Guide 73Mechanical DrawingsFigure B-22. 1U Reference Heatsink Assembly with TIM (Sheet 2 of 2)1345678BCDA12345678BCDA2200 MI

Seite 72

Mechanical Drawings74 Thermal/Mechanical Design GuideFigure B-23. 2U Reference Heatsink Assembly with TIM (Sheet 1 of 2)1345678BCDA12345678BCDA2200 MI

Seite 73

Thermal/Mechanical Design Guide 75Mechanical DrawingsFigure B-24. 2U Reference Heatsink Assembly with TIM (Sheet 2 of 2)1345678BCDA12345678BCDA2200 MI

Seite 74

Mechanical Drawings76 Thermal/Mechanical Design GuideFigure B-25. Tower Reference Heatsink Assembly with TIM (Sheet 1 of 2)1345678BCDA12345678BCDA2200

Seite 75

Thermal/Mechanical Design Guide 77Mechanical Drawings§Figure B-26. Tower Reference Heatsink Assembly with TIM (Sheet 2 of 2)1345678BCDA12345678BCDA220

Seite 76

Mechanical Drawings78 Thermal/Mechanical Design Guide

Seite 77

Thermal/Mechanical Design Guide 79Socket Mechanical DrawingsC Socket Mechanical DrawingsTable C-1 lists the mechanical drawings included in this appen

Seite 78

8 Thermal/Mechanical Design Guide

Seite 79 - C Socket Mechanical Drawings

Socket Mechanical Drawings80 Thermal/Mechanical Design GuideFigure C-1. Socket Mechanical Drawing (Sheet 1 of 4)

Seite 80 - Socket Mechanical Drawings

Thermal/Mechanical Design Guide 81Socket Mechanical DrawingsFigure C-2. Socket Mechanical Drawing (Sheet 2 of 4)

Seite 81

Socket Mechanical Drawings82 Thermal/Mechanical Design GuideFigure C-3. Socket Mechanical Drawing (Sheet 3 of 4)

Seite 82

Thermal/Mechanical Design Guide 83Socket Mechanical Drawings§Figure C-4. Socket Mechanical Drawing (Sheet 4 of 4)

Seite 83

Socket Mechanical Drawings84 Thermal/Mechanical Design Guide

Seite 84

Thermal/Mechanical Design Guide 85Heatsink Load MetrologyD Heatsink Load MetrologyTo ensure compliance to max socket loading value listed in Table 4-3

Seite 85 - D Heatsink Load Metrology

Heatsink Load Metrology86 Thermal/Mechanical Design Guide§Figure D-1. Intel® Xeon® Processor 5500 Series Load Cell Fixture

Seite 86 - Heatsink Load Metrology

Thermal/Mechanical Design Guide 87Embedded Thermal SolutionsE Embedded Thermal SolutionsThis section describes the LV processors and Embedded referenc

Seite 87 - E Embedded Thermal Solutions

Embedded Thermal Solutions88 Thermal/Mechanical Design GuideDetailed drawings for the ATCA reference heatsink can be found in Section E.3. Table E-1 a

Seite 88 - E.2 Thermal Design Guidelines

Thermal/Mechanical Design Guide 89Embedded Thermal SolutionsNotes:1.) The thermal specifications shown in this graph are for reference only. See the I

Seite 89 - Thermal Profile

Thermal/Mechanical Design Guide 9Introduction1 IntroductionThis document provides guidelines for the design of thermal and mechanical solutions for 2-

Seite 90 - Embedded Thermal Solutions

Embedded Thermal Solutions90 Thermal/Mechanical Design GuideNotes: Thermal sample only, retention not production ready. Notes: Heat sink should be opt

Seite 91

Thermal/Mechanical Design Guide 91Embedded Thermal Solutions§Figure E-5. UP ATCA Heat Sink Drawing

Seite 92

Embedded Thermal Solutions92 Thermal/Mechanical Design GuideE.3 Mechanical Drawings and Supplier InformationSee Appendix B for retention and keep out

Seite 93

Thermal/Mechanical Design Guide 93Embedded Thermal Solutions§Figure E-6. ATCA Reference Heat Sink Assembly (Sheet 1 of 2)

Seite 94

Embedded Thermal Solutions94 Thermal/Mechanical Design Guide§Figure E-7. ATCA Reference Heat Sink Assembly (Sheet 2 of 2)

Seite 95

Thermal/Mechanical Design Guide 95Embedded Thermal Solutions§Figure E-8. ATCA Reference Heatsink Fin and Base (Sheet 1 of 2)

Seite 96

Embedded Thermal Solutions96 Thermal/Mechanical Design Guide§§Figure E-9. ATCA Reference Heatsink Fin and Base (Sheet 2 of 2)

Seite 97 - F Processor Installation Tool

Thermal/Mechanical Design Guide 97Processor Installation ToolF Processor Installation ToolThe following optional tool is designed to provide mechanica

Seite 98 - Processor Installation Tool

Processor Installation Tool98 Thermal/Mechanical Design Guide§Figure F-1. Processor Installation Tool

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